International journal of pharmaceutics: X · ·Added 10 Nov 2026

Microliter-scale in vitro aerosol-cell delivery of inhalable antisense oligonucleotide (ASO) induces "burst-like" pharmacokinetics.

Pramod Kumar, Ashesh Chakraborty, Elias Richter, Lin Yang, Andreas Schröppel, Coralie Mergault, Larissa Rothkirch Née Knüppel, Frank Jaschinski, Marion Blayac, Rita Vanbever, Laurent Plantier, Nathalie Heuzé-Vourch, Otmar Schmid

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Abstract

Unlike traditional submerged cell cultures, nebulized drug delivery to air-liquid interface (ALI)-cultured lung cells provides a clinically relevant route for in vitro testing of inhalable drugs. Current nebulizer systems deliver non-physiologically large drug volumes. Here, we introduce the Cloud MAX technology, characterize its accuracy of dosimetry, and apply it to toxicity, efficacy, and biokinetics or permeability testing of a locked nucleic acid-modified antisense oligonucleotide (ASO). On average the Cloud MAX delivers 44% of 3-20 μL aerosolized liquid to ALI-cultured cells, the coefficient of variation (CV) of repeated drug dosing is <11%-rel. and as little as 1 μL of drug/insert (=0.25 μL/cm2) can be delivered to ALI-cultured cells. As proof of concept for dose-controlled in vitro drug testing, we demonstrated target engagement of a LIM and Calponin Homology domain 1 (LIMCH1)-specific ASO in primary lung fibroblasts from Idiopathic Pulmonary Fibrosis (IPF) patients "shielded" by an A549 alveolar epithelial layer mimicking inhalation therapy. LIMCH1-ASO was effective in LIMCH1-silencing even at the lowest dose (0.64 nmol/cm2). Nebulization did neither impair LIMCH1-ASO efficacy nor induce cytotoxicity for the highest tested dose (3.21 nmol/cm2). The permeability (biokinetics) of nebulized ASO through the A549 cell barrier was 14-fold faster ("burst-like") than for larger volume (pipetted) ASO application. Computational modeling revealed that this well-known "burst-like" pharmaco-/biokinetics profile is due to small-volume drug application, not due to nebulizer-induced changes on barrier tightness (apparent permeability Papp ). Thus, the Cloud MAX is a substance-efficient platform for in vitro pharmacokinetics/-dynamics testing of inhalable drugs for targeted pulmonary therapy.

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